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Technical Support

Abnormal Alert Overview

This manual provides clear explanations and standardized handling procedures (SOPs) for various abnormal alarm signals issued by the i4.0BS Intelligent module, helping operators quickly understand the alarm's meaning and take appropriate action. This systematic troubleshooting guide not only improves troubleshooting efficiency, but also helps reduce the risk of equipment downtime, further enhancing overall production efficiency.

Ballscrew

Lubrication Pressure Abnormal Alert

Vibration Abnormal Alert

Temperature Abnormal Alert

Life Prediction Abnormal Alert

Sensor Abnormal Alert

Troubleshooting of Sensor Abnormal Alert

The controller screen shows Sensor Abnormal Alert

As shown on the image, the controller interface displays a message stating "Sensor Abnormal Alert.“ Please follow the steps to troubleshoot. Note: When a sensor abnormality occurs, the module automatically disables the axis where the sensor detected the abnormality. This disables the smart lubrication function and renders the lifespan prediction unavailable. However, vibration and temperature monitoring can be performed on the axis without abnormality.

Steps

Step 1 ：

Use the GUI to see which axis sensor is abnormal

Steps

Step 2：

Restart the module
(turn the power of the processing equipment on and off)

Steps

Step 3：

The alarm will disappear at this time, and the sensor activation will be turned off as seen through the GUI, and the alarm will be automatically cleared. Smart Lubrication will switch back to fixed frequency mode without affecting processing.

Steps

Step 4：

Please try reactivating the sensor and then powering the module back on.
(Cycle the power of the processing equipment)

Steps

Step 5：

Please confirm whether the sensor anomaly has disappeared.
If yes: Please continue to observe whether the anomaly reappears. If it reappears after a short period of time, power cycle the module to clear the alarm and notify the equipment manufacturer.
If no: Power cycle the module to clear the alarm and notify the equipment manufacturer to assess whether an on-site inspection is necessary.

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Abnormal Alert Overview

i4.0BS® Intelligent 4.0 Ballscrew

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