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Technical Support

Abnormal Alert Overview

This manual provides clear explanations and standardized handling procedures (SOPs) for various abnormal alarm signals issued by the i4.0BS Intelligent module, helping operators quickly understand the alarm's meaning and take appropriate action. This systematic troubleshooting guide not only improves troubleshooting efficiency, but also helps reduce the risk of equipment downtime, further enhancing overall production efficiency.

Ballscrew

Lubrication Pressure Abnormal Alert

Vibration Abnormal Alert

Temperature Abnormal Alert

Life Prediction Abnormal Alert

Sensor Abnormal Alert

Troubleshooting of Life Prediction Abnormal Alert

The ballscrew life prediction alarm appears on the GUI screen

As shown on the image, the GUI pops up "Life Prediction Abnormal Alert."
Please follow the steps to troubleshoot.
Note: When backlash occurs in the screw, it primarily affects the ballscrew's feed accuracy. In this case, reconfirm the accuracy requirements of the current workpiece and assess whether to contact the equipment manufacturer for inspection or schedule maintenance.

Steps

Step 1 ：

After the life prediction diagnosis is completed, a black dot will be added to the chart below to represent the result of this diagnosis.

Steps

Step 2：

Please confirm which color block the last point falls within.

Steps

Step 3：

A yellow screw status light indicates that the screw preload is approaching insufficiency.
Please determine whether to replace the screw based on the actual workpiece dimensional accuracy requirements.
Yes: Continue processing and schedule a replacement screw appointment with the equipment manufacturer.
No: Continue processing and continue regular diagnostics.

Steps

Step 4：

The screw status light is red.Indicates screw backlash.
Please check the workpiece for dimensional accuracy errors.
Yes: Please notify the equipment manufacturer to schedule a visit and confirm screw replacement.
No: Please continue processing and continue regular diagnostics.

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Abnormal Alert Overview

i4.0BS® Intelligent 4.0 Ballscrew

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