HIWIN Technical Support

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Technical Support

Abnormal Alert Overview

This manual provides clear explanations and standardized handling procedures (SOPs) for various abnormal alarm signals issued by the i4.0BS Intelligent module, helping operators quickly understand the alarm's meaning and take appropriate action. This systematic troubleshooting guide not only improves troubleshooting efficiency, but also helps reduce the risk of equipment downtime, further enhancing overall production efficiency.

Ballscrew

Lubrication Pressure Abnormal Alert

Vibration Abnormal Alert

Temperature Abnormal Alert

Life Prediction Abnormal Alert

Sensor Abnormal Alert

Troubleshooting of Lubrication Pressure Abnormal Alert

The controller screen shows Lubrication pressure alert

As shown on the image, the controller interface displays the message "Lubrication Pressure Abnormal Alert." Please follow the steps below to troubleshoot. Note: Disabling Smart Lubrication will return to the factory-set fixed frequency control. Be sure to recheck whether the lubricator is operating normally. If not, it is recommended to shut down the machine and wait for the equipment vendor's service personnel to inspect and repair it to avoid machine failures that could affect processing.

Steps

Step 1 ：

Check first whether the oil tank of the oil injection machine is less than 1/3 of the oil. If so, please fill it up first.

Steps

Step 2：

Steps

Step 3：

Restarting the smart lubrication function through the GUI will clear the alarm.

Steps

Step 4：

Observe whether the pressure gauge above the oiling machine is operating normally
①Yes: The pressure is normal, and the alarm can be released.
②No: The oiling machine motor or control power supply may be faulty. Please turn off the smart lubrication function first and notify the equipment supplier's service personnel to come and confirm.

Abnormal Alert Overview

Step 1 ：

Step 2：

Step 3：

Step 4：

Normal pressure

Abnormal pressure
(The pressure gauge shows no rise)

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Abnormal Alert Overview

i4.0BS® Intelligent 4.0 Ballscrew

Step 1 ：

Step 2：

Step 3：

Step 4：

Normal pressure

Abnormal pressure (The pressure gauge shows no rise)

Abnormal pressure
(The pressure gauge shows no rise)