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Four-Axis Machining Center-Automotive Engine Cylinder Machining

With rapid technological advancements and the growing aircraft and automotive industries, traditional 3-axis metal cutting methods can no longer meet market demands. Therefore, in multi-axis machining center development, rotary tables have become a key system component.

Extremely High Stability and Precision Requirements

The engine powers the vehicle, and the engine’s power comes from the cylinder. Hence, the precision and surface roughness of the cylinder are critical to vehicle performance. Due to the cylinder’s complex features, including cooling fins, maintaining high stability and precision during machining is essential for its production.

automotive_engine

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RCV Series Torque Motor Rotary Table
Features
  • High accuracy: Ensure dimensional and shape accuracy during machining process.
  • High response speed: Quickly adjust angle and position to meet efficient machining requirement.
  • High stability: Provide sufficient torque while maintaining stable operating conditions.
Machine tool 3+1 axis upgrade solution

The vertical machining center was upgraded to 3+1 axis, using a high-acceleration, high-torque, high-precision, zero-backlash direct-drive motor and high-rigidity radial and axial bearings to provide stable processing quality.

Advantages
  • Improve machining accuracy and efficiency: Through direct drive motors and high-rigidity bearings, the overall machining accuracy and efficiency are improved.
  • Save space and labor costs: Reduce the need for additional equipment and manpower, optimizing work space and costs.
Linear Guideway
Features
  • High-precision positioning and durability：Provide precise position control with excellent wear resistance, maintaining stable accuracy over long periods of use.
  • Suitable for high-speed motion：Capable of withstanding high-speed motion without affecting accuracy and stability.
Advantages
  • High precision and long lifetime：Combine high precision and durability, making it suitable for long-lasting and demanding industrial applications.
  • Multi-directional load capacity：Capable of flexibly handling various load and motion requirements.
  • Simplified maintenance and operation：Reduce maintenance costs and labor expenses due to the simplicity of assembly and lubrication design.
mt01_001s
RCV

Linear Guideway
Features
  • High-precision positioning and durability：Provide precise position control with excellent wear resistance, maintaining stable accuracy over long periods of use.
  • Suitable for high-speed motion：Capable of withstanding high-speed motion without affecting accuracy and stability.
Advantages
  • High precision and long lifetime：Combine high precision and durability, making it suitable for long-lasting and demanding industrial applications.
  • Multi-directional load capacity：Capable of flexibly handling various load and motion requirements.
  • Simplified maintenance and operation：Reduce maintenance costs and labor expenses due to the simplicity of assembly and lubrication design.

CRG

GW
Features
  • High-precision positioning and durability: Provide precise position control with excellent wear resistance, maintaining stable accuracy over long periods of use.
  • Suitable for high-speed motion: Capable of withstanding high-speed motion without affecting accuracy and stability.
Advantages
  • High precision and long lifetime: Combine high precision and durability, making it suitable for long-lasting and demanding industrial applications.
  • Multi-directional load capacity: Capable of flexibly handling various load and motion requirements.
  • Simplified maintenance and operation: Reduce maintenance costs and labor expenses due to the simplicity of assembly and lubrication design.